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Started Building A Detail Cart ***Finished!!!***


zw470

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Didn't make a ton of progress tonight but it's shaping up nicely.

 

baU1HEK.jpg

 

Top and bottom shelves are 1/2" MDF, bottle-divider is 1/4" MDF and the sides/posts will be 1"x4"s. It will be 16"x32" and around 32" tall with the casters. I think I'm going to use Duplicolor spray-on bedliner to give it some extra toughness.

 

ETA: When I started drilling the holes I had a fully-charged battery, but it was dead by the time I got done with the 24th hole.

Edited by zw470
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I was worried about the legs being too wobbly side to side, so I decided to rip the legs in half, that way I can glue/screw them together forming a 90-deg angle to give more stability. Of course that meant I had to go out and buy a table-saw. I also got the sides of the shelfs cut out.

 

EioCHDZ.jpg

 

Tomorrow I plan on sanding the shelf sides, pre-drilling all the screw holes and painting the pieces.

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Yesterday was tough. I got the legs put together then realized the way I envisioned them attaching to the shelves wasn't going to work. I spent most of my time experimenting and deciding how to proceed.

 

ywrEmyi.jpg

 

So far today I drilled/attached the mounting blocks for the caster's, attached the legs, and built the bottom shelf.

 

bC55zLA.jpg

 

2 small issues have popped up. One set of casters ended up sideways, but that's fine because it can be the pair that swivels. Also, the shelf sides didn't turn out 100% square, but it's close enough to where I can just clamp it in the right spot when I attach it.

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Just curious. Are you putting casters on the bottom so that you can move it?   And you might want to add a bar to the end to hang towels from and to dry.  Looking forward to seeing it. 

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2 fixed casters and 2 swivel casters. So far this morning I got those installed, and attached the top shelf to the legs. I also attached some supports to one side of the bottle divider, and painted that again. It's humid as hell so that's probably going to take the rest of the day to dry.

 

The towel-rack is a good idea, I'll have to include that on rev-2 along with hooks for tools and a rack for my foam gun.

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Aaaand we're done.

 

k0xr5x2.jpg

 

1. The casters may be too small for the irregularities of my haggard driveway, we'll have to see.

2. I couldn't get the bedliner to turn out evenly, and after going through $30 worth I decided to live with it.

3. My idea was to leave the bottle divider just sitting in place, that way I can just cut a larger one out if this gets filled up. Unfortunately when I roll the cart around the whole thing slides towards the towels, so I'll have to throw a screw or 2 in to keep if in place.

 

All in all it was a fun project and a good excuse to buy a few new power-tools, I just wish I had enough time each day to get it done in less than a week.

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Looks good OP. It should be pretty easy to add a middle shelf in case you want to expand on it on the future. Or a little drain hole in the bottom for easier cleaning.

 

I should probably build one too now

Edited by Chonke
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